CT's Allen Knowles testing the YFZ450 at Pismo Beach.

Click on the above link to watch CT's Allen Knowles test ride the new '09 YFZ450R.

 

CT Racing has uncorked the power that is available with the awesome YFZ450 motor. You can see from our dyno chart posted below that we have considerably more horsepower at every RPM split as compared to stock. The Sonic pipe is not a top end pipe. We really go after bottom and mid. What we have found through our R&D process is that we still end up with more peak horsepower than our competitors pipes, and the highest horsepower producing pipe on the market. This has been proven in three different Dirt Wheels Magazine pipe shootouts. Our kit is plug and play, complete with jetting and tips for air temp and altitude correction. We highly recommend the addition of the Pro Design Prow Flow filter system for maximum performance.

 

'04-'05 YFZ450  Big Bore Kit......$689.95

Kit includes: New Cylinder Works 97mm big bore cylinder, JE hi performance 13/1 piston kit, and Cometic top-end gasket set.

 

'06-'09 YFZ450 Big Bore Kit......$689.95

Kit includes: New Cylinder Works 97mm big bore cylinder, JE hi performance 13/1 piston kit, and Cometic top-end gasket set.

 

Shipping Instructions for Motors

 

CT YFZ450 Pipe Kit

Our CT pipe kit consists of the complete exhaust system with the 16 disc spark arrestor system and our CT jet kit with a titanium needle. 16 discs produce the maximum horsepower on a stock 450 with the lid off of the air box. Removing the discs and going to an open end cap or adding more discs to a stock motor will lose peak horsepower.  The lid can be run, but it will result in a loss of horsepower. The CT pipe is tunable. As you add more horsepower to the motor with performance parts, you can add discs to achieve maximum horsepower.

Noise: The disc type spark arrestor system allows you to tune the noise level. Our system tuned for peak horsepower running all 16 discs puts out a throaty sounding 101dB. This is not acceptable for many riding areas. With the disc type system, you can simply remove discs to get to the range you need. At 6 discs, you would be in the 93dB range. You will lose some horsepower as you cut the noise. Our pipe will still make the most power at any dB as compared with any other aftermarket pipe at the same dB level.

 

 The dyno chart above shows the stock YFZ450 horsepower in red. Our CT pipe with jet kit is shown in blue.

 

Part # Description Price  

Exhaust

PP-Y450-MX

'04-'09 YFZ450 MX Pipe Kit 

YFZ 450 exhaust kit includes a stainless header, muffler with turn down end cap, and jet kit with titanium needle.

$507.95

PP-Y450

'04-'09 YFZ450 Pipe Kit 

YFZ 450 exhaust kit includes a stainless header, muffler with 16 discs, and jet kit with titanium needle.

$507.95
PP-Y450-PK1 '04-'09 YFZ450 Pipe Kit with Pro Design Pro Flow Foam Air Filter

YFZ 450 exhaust kit includes a stainless header, muffler with 16 discs, jet kit with titanium needle, and Pro Design Pro Flow foam air filter.

$631.95
PP-Y450-PK2 '04-'09 YFZ450 Pipe Kit with Pro Design Pro Flow K&N Air Filter  

YFZ 450 exhaust kit includes a stainless header, muffler with 16 discs, jet kit with titanium needle, and Pro Design Pro Flow K&N air filter with Outerwear.

$667.95
PP-Y450-PK3 '04-'09 YFZ450 Pipe Kit with Fuel Customs Intake System

YFZ 450 exhaust kit includes a stainless header, muffler with 16 discs, jet kit with titanium needle, and Fuel Customs intake system.

$707.95
PP-Y450R-MX '09 YFZ450R MX Pipe 

YFZ 450R exhaust includes a stainless header and muffler with turn down end cap.

$485.95
PP-Y450R-MX-PK1 '09 YFZ450R Pipe Kit with Pro Design Pro Flow Foam Air Filter

YFZ 450R exhaust kit includes a stainless header, muffler with turn down end cap, and Pro Design Pro Flow foam air filter.

$596.95
PP-Y450R-MX-PK2 '09 YFZ450R Pipe Kit with Pro Design Pro Flow K&N Air Filter  

YFZ 450R exhaust kit includes a stainless header, muffler with turn down end cap, and Pro Design Pro Flow K&N air filter with Outerwear.

$630.95
PP-DISC-16K CT Spark Arrestor 16 Disc End Cap Kit with Bolts $109.95
PP-TURN-D Turn Down End Cap

Turn down tip includes 6 stainless steel bolts.

This turn down tip CT sonic pipe, and any pipe that uses the 4" Supertrapp disc System.

$54.95

Intake

AF-PD-216 '04-'09 YFZ450/450R Pro Design Pro Flow Foam Air Filter Kit $123.45
AF-PD-215 '04-'09 YFZ450/450R Pro Design Pro Flow K&N Air Filter Kit

 

$161.45

 

AF-FC-YFZ450 '04-'09 YFZ450 Fuel Customs Intake System

System includes a high horsepower intake, Fuel Customs K&N type air filter, and Outerwear. The system allows the stock air box to be used or eliminated. 

$208.00

Big Bore Kits

CY-22001-K01

     Cylinder Works Big Bore Kit

     '04-'09YFZ450 468cc Big Bore Kit

     Kit includes: New Cylinder Works 97mm big bore cylinder, Vertex Forged 12.5/1 piston kit, and Cometic top-end gasket set.

$539.95
CY-Y450-478BBK

        Cylinder Works Big Bore Kit 

JE PERFORMANCE PISTON KIT 13/1

     '06-'09 YFZ450 470cc Big Bore Kit

     Kit includes: New Cylinder Works 97mm big bore cylinder,   JE  Forged 13/1 piston kit, and Cometic top-end gasket set.

$689.95
Cylinders
CY-CW-20001

    

                                                                 Cylinder Works YFZ Cylinder Kit

     '04-'05 YFZ450 Cylinder Works Cylinder - 95mm Standard Bore with Vertex Forged 12/1 and a top end gasket set.

$519.95
CY-CW-21002

     Cylinder Works YFZ Cylinder Kit

     '06-'07 YFZ450 Cylinder Works Cylinder -  95mm Standard Bore  Vertex Forged 12/1 and a top end gasket set.

$519.95

Engine Components

PI-JE-221795 '04-'05 YFZ450 JE Hi Performance Piston Kit - 95mm 13.5:1 Comp Ratio $172.20
PI-JE-222086 '04-'05 YFZ450 JE Hi Performance Piston Kit - 98mm Big Bore 13:1 Comp Ratio 468cc

Cylinder bore and replate (stock cylinder) or aftermarket cylinder required.

$172.20
PI-W8601D A thru C '04-'05 YFZ450 Wossner Hi Performance Piston Kit - 95mm Stock Comp Ratio

Available sizes: A (std), B (+.01), and C (+.02).  

$166.45
PI-W8655D A thru C '04-'05 YFZ450 Wossner Hi Performance Pro Series Piston Kit - 95mm 13.5:1 Comp Ratio

Available sizes: A (std), B (+.01), and C (+.02).  

$166.45
PI-W8601D300 '04-'05 YFZ450 Wossner Hi Performance Piston Kit - 98mm Big Bore Stock Comp Ratio

Cylinder bore and replate (stock cylinder) or aftermarket cylinder required.

$166.45
PI-JE-247956 06-'09 YFZ450 JE Hi Performance Piston Kit - 95mm 13.5:1 Comp Ratio $172.20
PI-JE-247952 '06-'09 YFZ450 JE Hi Performance Piston Kit - 98mm Big Bore 13:1 Comp Ratio 478cc

 Cylinder bore and replate (stock cylinder) or aftermarket cylinder required.

$172.20
PI-W8657D A thru C '06-'09 YFZ450 Wossner Hi Performance Pro Series Piston Kit - 95mm 13.5:1 Comp Ratio

Available sizes: A (std), B (+.01), and C (+.02).  

$166.45
GA-C3066 YFZ450 Cometic Top-end Gasket Set (does not include valve stem seals) - 96mm $49.85
GA-C3068 YFZ450 Cometic Top-end Gasket Set (does not include valve stem seals) - 98mm Big Bore $49.85
GA-C3067 YFZ450 Cometic Complete Motor Gasket Kit - 96mm $87.20
EC-HR-4062 '04-'05 YFZ450 Hot Rods Heavy Duty Crank - Stock Stroke

Main bearings not included. 

$266.35
EC-HR-4073 '06-'09 YFZ450 Hot Rods Heavy Duty Crank - Stock Stroke

Main bearings not included.

$266.35
EC-HR-4173 Hot Rods Heavy Duty Crank - +4.4mm Stroker '04-'05 YFZ450/+3mm Stroker '06-'09 YFZ450

Main bearings not included.

$356.35
EC-WC-80-571 YFZ450 Web Intake & Exhaust Camshaft Set - 277/277 Duration ($237.00 core charge or ship us your cams)

Race profile designed to increase mid to top-end performance. Exhaust cam can be retarded 1 tooth. 

$444.60
EC-KW-80-8021*H YFZ450 Stainless Steel Standard Intake & Exhaust Valves

Less expensive and more durable than stock. Requires valve spring kit part #EC-KW-80-80206.

$38.15 ea

EC-KW-80-8021*H YFZ450 Stainless Steel +1mm Oversize Intake & Exhaust Valves

Requires valve spring kit part #EC-KW-80-80206.

$38.15 ea
EC-KW-80-8021*T YFZ450 Titanium +1mm Oversize Intake & Exhaust Valves                         $145.95 ea
EC-KW-80-80206 YFZ450 Hi Performance Lightweight Racing Valve Spring Kit with Titanium Retainers $233.35
EC-CT-WPY450 YFZ450 DLC Hard Coated Wrist Pin

Hard coating allows the rod to spin more freely and prevents galling which the YFZs are notorious for. Fits JE, CP, and Wossner pistons. Wrist pin dimensions: 51.15mm/2.014" long X 20.00mm/0.787" outside diameter. 

$64.95

Clutch

CL-H213 '04-'06 YFZ450 Hinson Billetproof Clutch Basket   $235.00
CL-H313 '07-'09 YFZ450 Hinson Billetproof Clutch Basket $235.00
CL-H216 '09 YFZ450R Hinson Billetproof Clutch Basket $235.00
CL-H212 YFZ450/450R Hinson Billetproof Pressure Plate $180.00
CL-H198 YFZ450/450R Hinson Billetproof Inner Hub $294.00
CL-C196 YFZ450/450R Hinson Billetproof Clutch Cover $152.00
CL-BP213 YFZ450/450R Hinson Backing Plate Kit $47.00
CL-FSC213-8-001 YFZ450/450R Hinson Clutch Kit with Fibers, Steels, & Springs $190.00  

Shop Services

LB-021 YFZ450/YFZ450R Head Porting

CT Racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. We highly recommend getting a valve job at the same time the head is being ported. Our CNC valve job ties in with the port work to offer extremely effective flow numbers.

$375.00
LB-022 YFZ450/YFZ450R 3 Angle Valve Job

Quality valve job. Seats not included.

$180.00
LB-023 YFZ450/YFZ450R 5 Angle Radius Race Valve Job

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. Seats not included. 

$240.00  
LB-023BV YFZ450/YFZ450R 5 Angle Radius Race Valve Job for +1mm Intake & Exhaust Valves

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. The 5 angle valve job really shines on big valves as the seat diameter is opened up all the way into the aluminum casting, blending to the port work. Adding +1mm valves to a modified engine package helps the mid to top-end horsepower. Most aftermarket hi compression pistons are clearanced for +1mm valves. Seats not included.

$300.00  
LB-010 Split 4 Stroke Cases, Inspect Crank & Trans, & Reassemble (labor only) $475.00  
LB-018 Disassemble & Reassemble 4 Stroke Top-end (from bottom-end only) $250.00  
LB-019 Disassemble Head, Clean Ports, Lap Valves, & Reassemble $65.00  
LB-026 Rebuild 4 Stroke Crank Shaft (labor only) $75.00  
Ignition
IG-Y4-DFS7-12P '04-'09 YFZ450 Dynatek Programmable Ignition

Direct plug in performance: 4 programmable timing curves, programmable rev limiter, external curve selector switch, plug-in module replacement, and more.

$332.50
Fuel Injection
IG-Y4-22-007 '09 YFZ450R Dynojet Power Commander V Fuel Injection Module

Direct plug in performance: easy to install, increased throttle response and acceleration, includes "dyno proven" ATV specific map database, user friendly software, and more.

$341.95
IG-AT-200 Dynojet Power Commander V Autotune Kit

Automatically monitors and adjusts fuel mixture while you ride. For use with '09 and up Power Commander V only.

$236.50

Carburetion

CB-RD-PB  

YFZ450 R&D Power Bowl

The R&D Power Bowl improves throttle response, by pushing more fuel through the accelerator pump, it also pushes fuel for a longer duration, as compared with the stock system. It also eliminates the dreaded bog that happens on hard landings, or in the whops.  The R&D Power Bowl includes the R&D Power Pump.

Features include: adjustable leak jet, anti-cavitation chamber, and stiffer detent spring.

 

$250.00
CB-RD-FJ R&D Flex Jet  The Rand D flex jet replaces conventional fuel screw with a very accessible fuel screw that is on a cable.  This screw can be run out as far as needed with no chance of it backing out, or falling out. $32.95  
CB-RD-PP

YFZ 450 R&D Power Pump (left side adjustable leak jet)

Improves throttle response, by pushing more fuel through the accelerator pump, it also pushes fuel for a longer duration, as compared with the stock system. If your not a big jumper and you just need to get better throttle response, the R&D power pump is all you need.

Features include: adjustable leak jet, anti-cavitation chamber, and stiffer detent spring

$129.95

Controls

CH-FLX-QR1431-** Fasst 1-1/8" Flexx Bars

These are the best off road bars money can buy. Bars come with three different elastomers to get the proper cushioning for your type of riding along with a cross bar pad in your color choice of blue, grey, or red. A 1-1/8" bar mount kit is required.

$329.95
CH-TG-CRHI

Tag T-2 CR High Bend 1-1/8" Fat Bars with Bar Pad

Bars are available in black or silver and bar pads are available in black, blue, or red. A 1-1/8" bar mount kit is required.

$89.95
CH-TG-UNMNT

Tag Universal 1-1/8" Bar Mount Kit

This is a clamp set than converts your stock 7/8" bar clamp to the 1-1/8" Fat Bar set up. Can be used with any brand 1-1/8" bars.

$69.95
CH-ASV-BCRFQ1* '04-'06 YFZ450 ASV F3 Pro Pack with Clutch and Brake Lever - Black, Blue, or Red $164.95
CH-ASV-BCRFQ3* '07-'09 YFZ450 ASV F3 Pro Pack with Clutch and Brake Lever - Black, Blue, or Red $164.95
IG-KS Pro Design Tether Kill Switch - Black, Blue, or Red $36.95
Order By Description Power Madd Hand Guard Kit

Kit includes hand guards and mount kit. Hand guards are available in blue/black, black/black, silver/black, white/black, yellow/black, and blue/silver.

$52.95

Brakes

BR-SL-YFZ450-F Streamline Steel-braided Front Brake Line Kit (specify color & length)

Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered.

$92.95
BR-SL-YFZ450-R Streamline Steel-braided Rear Brake Line (specify color & length)

Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered.

$42.95
BR-SL-BLC-1 Billet Brake Line Clamp - 1 pair (specify color)

Can be used with any 3/4" or 1" diameter A-arm. Available in black, blue, red, or silver.   

$29.95

Chassis

CH-LR-YFZAA+2SE-04 '04-'05 YFZ450Laeger's +2" Sport Edition A-Arms - Stock Shock $615.00
CH-LR-YFZAA+2SE-06 '06-'09 YFZ450 Laeger's +2" Sport Edition A-Arms - Stock Shock $615.00
CH-LR-YFZAA-LT*-04 '04-'05 YFZ450 Laeger's A-Arms - Long Travel (specify length - +1", +2", +2"+1", or +3")

 Add $50.00 for adjustable caster.

$795.00
CH-LR-YFZAA-LT*-06 '06-'09 YFZ450 Laeger's A-Arms - Long Travel (specify length - +1", +2", +2"+1", or +3")

 Add $50.00 for adjustable caster.

$795.00
CH-LR-YFZRAA-LT* '09 YFZ450R Laeger's A-Arms - Long Travel (specify length - +0", +1", +1"+1", or +2"+1")

 Add $50.00 for adjustable caster.

$795.00
CH-LR-YFZSA*-04 '04-'05 YFZ450 Laeger's Swing Arm (specify length - +0" or +1") $CALL
CH-LR-YFZSA*-06 '06-'09 YFZ450 Laeger's Swing Arm (specify length - +0" or +1") $CALL
CH-LR-YFZRSA* Laeger's Swing Arm (specify length - +0" or +1") $CALL
CH-LR-YFZSS* '04-'09 YFZ450 Laeger's Anti-vibration Steering Stem (specify length - +1", +2", or +3")

Bar mount perch kit not included.

$250.00

CH-LR-YFZRSS* '09 YFZ450R Laeger's Anti-vibration Steering Stem (specify length - +0", +1", or +2")

Bar mount perch kit not included.

$250.00

CH-LR-PK-118 Laeger's Steering Stem Perch Kit - 1-1/8" $85.00
CH-LR-PK-78 Laeger's Steering Stem Perch Kit - 7/8" $85.00
CH-CT-Y45-FB CT Front Bumper

$69.95

Axles

AX-DB-20-1128 '04-'09 YFZ450 Dura Blue Heavy Duty Axle  

This axle is a recreational level axle that is twice the strength of the stock axle. It's a cost effective choice when reliability is a prime concern.

$324.00
AX-DB-20-1128SP '04-'09 YFZ450 Dura Blue Eliminator 2+2 Extended Axle 

The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation).

$400.50
AX-DB-20-1128EX '04-'09 YFZ450 Dura Blue Eliminator X-33 Pin Drive Axle with Cast Hubs

The X-33 axle uses the same superior material and heat treating as the Eliminator. The unique difference is in the design of the wheel hub mounting area. Standard design ATV axles neck down to about 1" in diameter. A splined wheel hub slides onto the axle shaft and is retained with a hex nut. As all ATVer's know, hubs loosen frequently. The X-33 changes all that. The wheel hub is clamped solid and driven by a pin on a 1-3/8" diameter shaft. This axle is rifled to reduce weight near the rotational axis of the ATV. The X-33 allows for 16 different wheel offset alternatives.

$532.80
AX-DB-20-1172SP '09 YFZ450R Dura Blue Eliminator 2+2 Extended Axle

The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation).

$400.50
AX-DB-20-1172EX '09 YFZ450R Dura Blue Eliminator X-33 Pin Drive Axle with Cast Hubs

The X-33 axle uses the same superior material and heat treating as the Eliminator. The unique difference is in the design of the wheel hub mounting area. Standard design ATV axles neck down to about 1" in diameter. A splined wheel hub slides onto the axle shaft and is retained with a hex nut. As all ATVer's know, hubs loosen frequently. The X-33 changes all that. The wheel hub is clamped solid and driven by a pin on a 1-3/8" diameter shaft. This axle is rifled to reduce weight near the rotational axis of the ATV. The X-33 allows for 16 different wheel offset alternatives.

$532.80

Graphics

GR-Y450-BLU '04-'09 YFZ450 CT Graphics Kit with Seat Cover - Blue

$139.95

GR-Y450-RED '04-'09 YFZ450 CT Graphics Kit with Seat Cover - Red

$139.95

 

 

Phone Order Hotline: (562) 945-2453

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