Raptor 660R 686cc Off Road/Trail Motor Package

This is a very solid, reliable, and well developed package which puts you solidly in the 60 horsepower range.

Kit includes: CT head porting, 5 angle radius Race valve job, Web cam, cylinder bore for fitment of a JE hi performance 11/1 or 12/1 piston kit, valve spring kit with titanium retainers, valve stem seals, head cleaning, assembly and disassembly of valves from head, valve grinding, and top-end gasket set. The 11/1 piston is best for 91 octane pump gas and the 12/1 requires 100 octane gas. This can be attained by mixing 108-112 race gas 50/50 with 91 octane pump gas. We strongly recommend the use of our CT pipe kit to gain the full potential of this package. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.

PLEASE NOTE: Your head is returned assembled and ready to bolt on and run. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.

CT Raptor 660R 686cc Off Road/Trail Motor Package......$1395.00

 

 

Raptor 660R 686cc High Output Motor Package

This is a very solid, reliable, and well developed package which puts you solidly in the 60 horsepower range.

Kit includes: CT head porting, 5 angle radius Race valve job for oversize +1mm valves, Full set of Kibblewhite Black Diamond 1mm oversize valves, Web Cam Performance Camshaft, cylinder bore for fitment of a JE hi performance 11/1 or 12/1 piston kit, valve spring kit with titanium retainers, valve stem seals, head cleaning, assembly and disassembly of valves from head, valve grinding, and top-end gasket set. The 11/1 piston is best for 91 octane pump gas and the 12/1 requires 100 octane gas. This can be attained by mixing 108-112 race gas 50/50 with 91 octane pump gas. We strongly recommend the use of our CT pipe kit to gain the full potential of this package. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.

PLEASE NOTE: Your head is returned assembled and ready to bolt on and run. This kit price is for you shipping us your top-end only. If you would like to ship us your complete motor, add $250.00 for R&R of top-end.

CT Raptor 660R 686cc High Output Motor Package......$1595.00

 

 

CLICK Here for Shipping Instructions for Motors

 

CT Raptor 660 Pipe Kit

CT has been working very hard on the Yamaha Raptor 660R. We're proud to announce our exhaust system has the largest horsepower increase we've ever seen from a bolt-on exhaust. This kit consists of our CT pipe and disc type spark arrestor, Pro Design Pro Flow air filter, and jet kit. We picked up a minimum of 7 horsepower at 3000 RPM and 32 horsepower at 8500 RPM. This is a must have kit for the Raptor. Stock horsepower is just over 33 horsepower and were hitting almost 50 horsepower with this kit. We did all of our testing on a California model. The end result is the same. 49 state models have slightly more horsepower stock (rumored to be around 37). 

Noise: The disc type spark arrestor system allows you to tune the noise level. Our system tuned for peak horsepower running all 16 discs puts out a throaty sounding 102dB. This is not acceptable for many riding areas. With the disc type system, you can simply remove discs to get to the range you need. At 6 discs, you would be in the 93dB range. You will lose some horsepower as you cut the noise. Our pipe will still make the most power at any dB as compared with any other aftermarket pipe at the same dB level.

 

Dirt Wheels Raptor 660R Pipe Shootout link

 

This dyno chart above shows the stock Raptor 660R horsepower (California model) in red. Our CT pipe with 16 discs, jet kit, Pro Design Pro Flow air filter, and the lid off the air box is shown in blue.                 

 

Part #

Description

Price

 

Exhaust

PP-Y660-NJ

Raptor 660R Pipe

Raptor 660R exhaust includes a stainless header and muffler with 16 discs (without jet kit)

$539.95
PP-Y660

Raptor 660R Pipe Kit

Raptor 660R exhaust kit includes a stainless header, muffler with 16 discs, and jet kit with titanium needles.

$559.95
PP-Y660-PK1 Raptor 660R Pipe Kit with Pro Design Pro Flow Foam Air Filter

Raptor 660R exhaust kit includes a stainless header, muffler with 16 discs, jet kit with titanium needles, Pro Design Pro Flow foam air filter.

$679.95
PP-Y660-PK2 Raptor 660R Pipe Kit with Pro Design Pro Flow K&N Air Filter

Raptor 660R exhaust kit includes a stainless header, muffler with 16 discs, jet kit with titanium needles, Pro Design Pro Flow K&N air filter with Outerwear.

$709.95
PP-DISC-16K CT Spark Arrestor 16 Disc End Cap Kit with Bolts $109.95
PP-TURN-D Turn Down End Cap

Turn down tip includes 6 stainless steel bolts.

This turn down tip CT sonic pipe, and any pipe that uses the 4" Supertrapp disc System.

$54.95
Shop Services
LB-021 Raptor 660R Head Porting

CT Racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. We highly recommend getting a valve job at the same time the head is being ported. Our CNC valve job ties in with the port work to offer extremely effective flow numbers.

$375.00
LB-022 Raptor 660R 3 Angle Valve Job

Quality valve job.

$180.00
LB-023 Raptor 660R 5 Angle Radius Race Valve Job

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve.

$240.00  
LB-023BV Raptor 660R 5 Angle Radius Race Valve Job for +1mm Intake & Exhaust Valves

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. The 5 angle valve job really shines on big valves as the seat diameter is opened up all the way into the aluminum casting, blending to the port work. Adding +1mm valves to a modified engine package helps the mid to top-end horsepower. Most aftermarket hi compression pistons are clearanced for +1mm valves.

$300.00  
LB-002 Bore Cylinder $65.00  
LB-010 Split 4 Stroke Cases, Inspect Crank & Trans, & Reassemble (labor only) $475.00  
LB-018 Disassemble & Reassemble 4 Stroke Top-end (from bottom-end only) $250.00  
LB-019 Disassemble Head, Clean Ports, Lap Valves, & Reassemble $65.00
LB-026 Rebuild 4 Stroke Crank Shaft (labor only) $75.00  
Intake
AF-PD-205 Raptor 660R Pro Design Pro Flow Foam Air Filter Kit $104.45
AF-PD-206 Raptor 660R Pro Design Pro Flow K&N Air Filter Kit  $142.45
AF-DB-1102 Dura Blue Foam Air Filter, TRX250R (for use with CT aluminum air box) $25.95

Engine Components
PI-JE-272145 Raptor 660R JE Hi Performance Piston Kit - 100mm 12:1 Comp Ratio $172.20
PI-JE-261526-PS Raptor 660R JE Hi Performance Pro Series Piston Kit - 100mm 12:1 Comp Ratio $186.75
PI-JE-272149 Raptor 660R JE Hi Performance Piston Kit - 102mm Big Bore 12:1 Comp Ratio 686cc

Cylinder bore and hone required.

$172.20
PI-JE-261528-PS Raptor 660R JE Hi Performance Pro Series Piston Kit - 102mm Big Bore 11:1 Comp Ratio 686cc

Cylinder bore and hone required.

$186.75
PI-JE-261529-PS Raptor 660R JE Hi Performance Pro Series Piston Kit - 102mm Big Bore 12:1 Comp Ratio 686c

Cylinder bore and hone required.

$186.75
PI-JE-261531-PS Raptor 660R JE Hi Performance Pro Series Piston Kit - 105mm Big Bore 11:1 Comp Ratio 727cc

Cylinder resleeve required.

$186.75
PI-JE-262305-PS Raptor 660R JE Hi Performance Pro Series Piston Kit - 105mm Big Bore 4mm Stroker 11:1 Comp Ratio 762cc

Cylinder resleeve required.

$186.75
PI-W8507D A thru C Raptor 660R Wossner Hi Performance Piston Kit - 100mm Stock Comp Ratio

Available sizes: A (std), B (+.01), and C (+.02).  

$166.45
PI-W8507D100 Raptor 660R Wossner Hi Performance Piston Kit - 101mm Big Bore Stock Comp Ratio

Cylinder bore and hone required.

$166.45
PI-W8507D200 Raptor 660R Wossner Hi Performance Piston Kit - 102mm Big Bore Stock Comp Ratio

Cylinder bore and hone required.

$166.45
PI-W8577D A thru C Raptor 660R Wossner Hi Performance Piston Kit - 100mm High Comp Ratio

Available sizes: A (std), B (+.01), and C (+.02).  

$166.45
PI-W8577D200 Raptor 600R Wossner Hi Performance Piston Kit - 102mm Big Bore High Comp Ratio

Cylinder bore and hone required.

$166.45
GA-744-EST Raptor 660R Cometic EST Complete Top-end Gasket Set (includes valve stem seals) - 100mm

EST = Extreme Seal Technology

$81.75
GA-C7798-EST Raptor 660R Cometic EST Complete Top-end Gasket Set (includes valve stem seals) - 102mm

EST = Extreme Seal Technology

$81.75
GA-C7799 Raptor 660R Cometic Complete Motor Gasket Kit - 102mm $73.50
GA-C7909-EST Raptor 660R Cometic EST Complete Top-end Gasket Set (includes valve stem seals) - 105mm Big Bore

EST = Extreme Seal Technology

$81.75
GA-C7933 Raptor 660R Cometic Complete Motor Gasket Kit - 105mm Big Bore $73.50
EC-HR-4044 Raptor 660R Hot Rods Heavy Duty Crank - Stock Stroke

Main bearings not included.

$287.55
EC-HR-4144 Raptor 660R Hot Rods Heavy Duty Crank - +4mm Stroker

Main bearings not included. Requires stroker piston. 

$350.55
EC-WC-80-421 Raptor 660R Web Camshaft - 270°/270° Duration 340/350 LIFT ($186.00 core charge or ship us your cam)

This is a great all around cam, a cam we used for MX back in the day, makes a fun trail sand off road cam.

Performance profile designed to increase mid to top-end performance. Includes compression release. Requires high compression piston, exhaust system, and valve spring kit part #EC-KW-80-80030.

$209.00
EC-WC-80-501 Raptor 660R Web Camshaft - 275°/275° Duration 365/365 LIFT ($186.00 core charge or ship us your cam)

This is a great if you like to rev your motor, want more of a top end cam and want to retain good reliability

Performance profile designed to increase mid to top-end performance. Includes compression release. Requires high compression piston, exhaust system, and valve spring kit part #EC-KW-80-80030.

$209.00
EC-WC-80-541 Raptor 660R Web Camshaft - 292°/289° Duration 424/424 LIFT ($186.00 core charge or ship us your cam)

This is the go to cam if your building a hill monster or mostly Drag Your Raptor 660

Performance profile designed to increase mid to top-end performance. Includes compression release. Requires high compression piston, exhaust system, and valve spring kit part #EC-KW-80-80030.

$209.00
EC-HC-4011-1 Stage 1 - Excellent midrange and top-end power increase. Uses stock auto-decompression mechanism. Uses stock valve springs.

Lift (mm): 8.50 intake 9.40 exhaust              Duration (degrees at 1mm): 254 intake 249 exhaust

$180.00
EC-HC-4005-2 Stage 2 - More top-end than Stage 1. Requires Hot Cams spring kit part number SKYFM660S2. Uses stock auto-decompression mechanism.

Lift (mm): 9.75 intake 10.28 exhaust              Duration (degrees at 1mm): 246 intake 259 exhaust

$180.00
EC-HC-4050-3 Stage 3 - Specifically designed for Hot Rods big bore/stroker kit. Not for stock displacement. Requires Hot Cams valve spring kit part number SKYFM660S2. Uses stock auto-decompression mechanism.

Lift (mm): 10.16 intake 10.82 exhaust              Duration (degrees at 1mm): 265 intake 271 exhaust

$180.00
EC-KW-80-8006* Raptor 660R Stainless Steel Standard or +1mm Intake & Exhaust Valves $30.30 ea
EC-KW-80-8006* Raptor 660R Stainless Steel +2mm Oversize Intake Valve $30.30 ea
EC-KW-80-80030 Raptor 660R Hi Performance Lightweight Racing Valve Spring Kit with Titanium Retainers $181.05
EC-OT-Y660 Raptor 660R Oil Tank $259.95  

Clutch

CL-H069 Raptor 660R Hinson Billetproof Clutch Basket $235.00
CL-H162 Raptor 660R Hinson Billetproof Pressure Plate  $180.00
Ignition
IG-Y6-DFS7-11P '02-'05 Raptor 660R Dynatek Programmable Ignition

Direct plug in performance: 4 programmable timing curves, programmable rev limiter, external curve selector switch, plug-in module replacement, and more.

$332.50
Controls
CH-FLX-QR1431-** Fasst 1-1/8" Flexx Bars

These are the best off road bars money can buy. Bars come with three different elastomers to get the proper cushioning for your type of riding along with a cross bar pad in your color choice of blue, grey, or red. A 1-1/8" bar mount kit is required.

$329.95
CH-TG-CRHI

Tag T-2 CR High Bend 1-1/8" Fat Bars with Bar Pad

Bars are available in black or silver and bar pads are available in black, blue, or red. A 1-1/8" bar mount kit is required.

$89.95

CH-TG-UNMNT

Tag Universal 1-1/8" Bar Mount Kit

This is a clamp set than converts your stock 7/8" bar clamp to the 1-1/8" Fat Bar set up. Can be used with any brand 1-1/8" bars.

$69.95
CH-ASV-BCRFQ1* ASV F3 Pro Pack with Clutch and Brake Lever - Black, Blue, or Red $164.95
IG-KS Pro Design Tether Kill Switch - Black, Blue, or Red $36.95

  CV4 Billet Tether Kill Switch Mount - Black or Red -  Handlebar mount for Pro Design and Pro Armor  tether kill switches.

This mount allows you to mount your switch to the bar without using up all of the spacing. Allows you to mount the switch much closer to the bend.

 
Order By Description Power Madd Hand Guard Kit

Kit includes hand guards and mount kit. Hand guards are available in blue/black, black/black, silver/black, white/black, yellow/black, and blue/silver.

$52.95
Brakes
BR-SL-RAP-F Streamline Steel-braided Front Brake Line Kit (specify color & length)

Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered.

$92.95
BR-SL-RAP-R Streamline Steel-braided Rear Brake Line (specify color & length)

Available in black, blue, clear, green, red, or smoke. Some colors and lengths may need to be special ordered.

$42.95
BR-SL-BLC-1 Billet Brake Line Clamp - 1 pair (specify color)

Can be used with any 3/4" or 1" diameter A-arm. Available in black, blue, red, or silver.   

$29.95
Chassis
CH-LR-RAP660AA+2SE Laeger's +2" Sport Edition A-Arms - Stock Shock $615.00
CH-LR-RAP660AA-LT* Laeger's A-Arms - Long Travel (specify length - +0", +1", +2", or +3")

Add $50.00 for adjustable caster.

$795.00
CH-LR-RAP660SA* Laeger's Swing Arm (specify length - +0" or +1") $CALL
CH-LR-RAP660SS* Laeger's Anti-vibration Steering Stem (specify length - +0", +1", or +2")

Bar mount perch kit not included.

$250.00

CH-LR-PK-118 Laeger's Steering Stem Perch Kit - 1-1/8" $85.00
CH-LR-PK-78 Laeger's Steering Stem Perch Kit - 7/8" $85.00
CH-CT-Y66-FB CT Front Bumper $69.95
CH-CT-Y66-GB CT Rear Grab Bar $31.95

Axles

AX-DB-20-1142 Dura Blue Heavy Duty Axle

This axle is a recreational level axle that is twice the strength of the stock axle. It's a cost effective choice when reliability is a prime concern.

$324.00
AX-DB-20-1142SP Dura Blue Eliminator 2+2 Extended Axle

The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation).

$400.50
AX-DB-20-1142EX Dura Blue Eliminator X-33 Pin Drive Axle with Cast Hubs

The X-33 axle uses the same superior material and heat treating as the Eliminator. The unique difference is in the design of the wheel hub mounting area. Standard design ATV axles neck down to about 1" in diameter. A splined wheel hub slides onto the axle shaft and is retained with a hex nut. As all ATVer's know, hubs loosen frequently. The X-33 changes all that. The wheel hub is clamped solid and driven by a pin on a 1-3/8" diameter shaft. This axle is rifled to reduce weight near the rotational axis of the ATV. The X-33 allows for 16 different wheel offset alternatives.

$532.80

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