
This Dyno chart shows the stock Predator 500 pipe in BLUE
and the CT Sonic Pipe with spark arrestor disc and jetting in
RED.
We do offer a complete engine program for the Predator 500, feel free to call
or E-mail us with questions.
500 Predator Dyno chart above

CT Racing has been working overtime on the Polaris 525
Outlaw quads. We have been doing the motor work for the Factory backed desert
team (Hancock Racing), as well as Quad Magazines Nick Nelson. Nick is racing
both the 525 independent and Solid axle models, and we have done significant
amount of testing on both. CT’s owner Allen Knowles is also going to be racing a
Polaris backed entry at two GNCC rounds and one WORCS series round for R&D. We
now offer pipes for both 525 and 450. We
have actually developed two pipes for the solid axle, a center mount and a side
mount to help with the implementation of a rear mounted air box.
Our 450 pipe program is now complete. We are producing just
over 48 rear wheel HP out of the 450. We will have the Dyno Chart posted next
week. The pipe will be shipped with a jet kit including main jets, pilot jet,
and a Titanium needle. The pipe is shipped with 14 discs as that is what we
found produces the most HP on the 450.We are running a modified air box lid
(significantly opened up) and stock filter to produce this HP.
We have a very good engine program for the 525 KTM motor.
We have done many of the KTM 520 and 525 two wheel motors, and have been working
for years with Ed Teixeira and his Honda chassis 525 KTM powered desert racer.
We also have a lot of information for setting up the
chassis so if you have question or need help feel free to call us. We have been
working very hard with TCS/ Race Tech developing shocks and have also been testing the Fox
Floats. Along with Rath Racing sway bar we have the Outlaw Independent handling extremely well.
This Dyno chart shows the Outlaw 525
stock pipe in BLUE and the CT Sonic pipe kit in
RED


This is a photo of Daryl Rath using a CT Sonic Pipe to win the Las Vegas
Supermoto.



This is the 525 Outlaw Allen is racing in
the GNCC series. along with a few shots of Allen making it Go.
photo's by Amy McConnell

Below is a list of 10 things to make your
Outlaw better. This was written in 2007 by CT's Allen Knowles after Racing the
Polaris Cup , for the 07 model Outlaw. Some of the things could have been
upgraded by Polaris on the 08, 09 model, but much of it still applies.
CT Racing's Top 10 Things to do to make
your Outlaw better:
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- The KTM 525 responds very well to a pipe. The CT Sonic
Pipe has been the choice of most of the top riders racing
the Outlaw including Jeff Hancock for his Off Road Racing
effort, Daryl Rath to win the Stateline Supermoto
Championship, Nick Nelson for his Polaris Cup Effort, among
others. The CT Sonic Pipe utilizes the spark arrestor disc
system so you can tune it for both performance and sound.
- Heat can be an issue in slow tight woods riding and
racing. We've found that a motor can actually run cooler if
you pull the thermostat off of it and run the hose just
straight to the top of the head, eliminating the Y section
of the radiator hose altogether. You will need to plug off
where the hose leads to the cylinder.
- The foot pegs seem to be a bit too far back with the
seat arrangement. When you get slide forward on the seat it
actually is hard to stand up and ride aggressively. We had
an upholstery shop add 1” of 00 foam to the front half of
the seat, then blend it in toward the back. Then we covered
it with a CT Graphics Kit / Seat Cover combo.
- Change the front wheel hub bearings. The stock bearings
are on the marginal side for serious off road racing. If
they fail it leaves you with a junk brake rotor, and ruins
the spindle and hub. Pick up some quality Japanese bearings
at a bearing house. Spend a couple of bucks now to eliminate
a big bill later.
- Install a set of Fast Flex bars along with their anti
vibration bar inserts. This combo can really save you some
energy and they'll take some of the pounding away from your
hands and arms.
- A steering stabilizer is pretty much mandatory for off
road riding on the Outlaw. It does not have a lot of caster,
this makes it quicker turning, which is good, but it also
wants to rip the bars out of your hands when you're pounding
through the rocks and tree roots. The Precision is arguably
the best damper you can buy. It is adjustable for range of
motion along with stiffness. The expensive dampers like the
Precision are stiff when the bars are straight but they
brake free when you have the bars turned. So you don’t waste
energy cranking the bars when the quad is sideways.
- A PWR radiator can add some margin of protection for
heat issues, especially if you run a lot of tight trails
where the radiator is not getting lots of air. We also
recommend putting screen or residential heater element foam
in front of the radiator in muddy conditions. If you let a
radiator get packed with mud, it stops working and you will
eventually cook your motor.
- Stiffer anti sway bars let you be more aggressive with
your cornering, so it doesn’t roll over in the corners. We
tested two, one from Rath Racing and one from cross country
veteran John Gallagher Sr. Both worked well.
- Aftermarket suspension will help any quad. We turned to
TCS Suspension to make our Outlaw better. Their shocks will
let you plane the top of the whoops instead of wallowing
through them. They'll also provide plusher ride and more
wheel travel.
- An IMS tank might be a good move on this quad. IMS is
making a high capacity tank that allows you to run a million
miles before you need to re-fill, so we think you might be
able to get to Alaska and back. It’s nice to have the
capacity so you don’t have to worry about fuel on the long
rides.
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|
WE HAVE OUTLAW GRAPHICS
IN STOCK IN BLUE, RED
AND SILVER
|
Part# |
Description |
Price |
|
| Exhaust |
|
|
|
| PP-500P-CH |
Polaris Predator 500 Header, Muffler, 12 Disc & jetting |
$507.95 |
|
| PP-525S-CH |
POLARIS 525 solid Axle complete system Header,
Muffler, 12 Disc & jetting |
$534.95 |
|
| PP-525I-CH |
POLARIS 525 Independent, complete system Header,
Muffler, 12 Disc & jetting |
$534.95 |
|
| PP-450S-CH |
POLARIS 450 solid Axle complete system Header,
Muffler, 14 Disc & jetting |
$534.95 |
|
|
Engine Components |
|
|
|
| LB-PORT-4V |
Four stroke head porting. CT Racing has done
significant amounts of Flow Bench testing and Dyno testing to offer you the
best port layout for your application. We highly recommend getting a valve
job at the same time you are having your head ported. Our CNC Valve jobs tie
in with the port work to offer extremely effective flow numbers. (4
valve head) |
$350.00 |
|
| LB-KTOP |
R&R top end. The KTM top end is a bit tricky to
remove and replace as the cam chain has to be broken and a new link riveted
to assemble it. It does take a relatively expensive KTM rivet tool to do
properly. We'll do the job for you or coach you through it if you want to
tackle it on your own. |
$300.00 |
|
| LB-R&R-T/E |
R&R top end. PREDATOR 500 |
$250.00 |
|
| LB-VJ5AC-4 |
5 Angle Contour Valve Job/ Added HP the best valve
job obtainable (4 valve head) |
$192.00 |
|
| LB-VJ3A-4 |
3 Angle Valve Job /Normal Performance quality
valve job (4 valve head) |
$140.00 |
|
| PI-K525-95 |
JE piston 95mm std 13:1 KTM525 |
$199.95 |
|
| EC-VS-96-9600 |
Heavy Duty Valve spring kit with Titanium
Retainers. |
$193.48 |
|
| EC-K525MX-S |
Web sonic Grind cam This cam has an MX style
output, but we really like it for Off Road and XC. It does require Valve
Springs and there is a refundable Cam Core as this is a Re-grind. (KTM 525) |
$180.00 |
|
| |
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|
| Controls |
|
|
|
| CH-FLX-QR1431-** |
Fasst Flex Bars These are the best off road
bars $ can buy. 11/4" bar mount required. Bars come with three different
elastomers to get the proper cushioning for your type of riding along with a
cross bar pad in your choice of red, blue, or grey. |
$329.95 |
 |
| CH-TG-CRHI |
Tag T-2 CR High Bend Fat bars With Bar pad Red
Blue or Black. Bars are silver or black 11/8" bars mount required.
(specify pad color) |
$89.95 |
|
| CH-TG-UNMNT |
Tag Universal mounting kit. this is a clamp set
than converts your stock 7/8 bar clamp to the fat bar 11/8" set up. Can be
used with any brand 11/8 bars. |
$49.95 |
|
| IG-KS |
Pro Design Tether Switch Black, Blue & Red |
$36.95 |
|
| |
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|
|
Air Filters |
|
|
|
| AF-PD-211 |
Pro Design Predator 500 filter kit. Includes
Filter adapter, K&N Filter and Outerwear. This kit eliminates the need to
run the top of the air box and significantly increases the Horse Power
Output |
$164.95 |
|
| AF-FS-6847 FOR THE PREDATOR AND OUTLAW
INDEPENDENT AF-FS-35-58 OUTLAW 450/525 SOLID AXLE |
Filter skins. Filter skins unlike Outerwears,
go over foam filters and the skin is actually oiled. You can run the skin
for a while and then peal it off when it gets dirty and your filter is still
in good shape, to run longer. Each pack of filter skins comes with three
skins. They can be washed and used again. This is a great product and highly
recommended for dusty conditions and practice quads. |
$14.95 |
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| Graphics |
|
|
|
| GR-OUT-BL |
Graphic kit & Seat cover BLUE OUTLAW |
$139.95 |
 |
| GR-OUT-RD |
Graphic kit & Seat cover RED OUTLAW |
$139.95 |
 |
| GR-OUT-SL |
Graphic kit & Seat cover SILVER OUTLAW |
$139.95 |
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