KTM 525

The dyno chart above shows the stock KTM 525 horsepower in red. Our CT pipe with jet kit is shown in blue.

 

Part #

Description

Price

 

Exhaust

PP-T450

KTM 450 Pipe Kit

KTM 450 exhaust kit includes a stainless header, muffler with 14 discs, and jet kit with titanium needle.

$534.95

PP-T525

KTM 525 Pipe Kit

KTM 525 exhaust kit includes a stainless header, muffler with 12 discs, and jet kit.

$534.95

PP-DISC-12K CT Spark Arrestor 12 Disc End Cap Kit with Bolts $93.95
PP-DISC-14K CT Spark Arrestor 14 Disc End Cap Kit with Bolts $101.95
PP-TURN-D   Turn Down End Cap

Turn down tip includes 6 stainless steel bolts.

This turn down tip CT sonic pipe, and any pipe that uses the 4" Supertrapp disc System.

$54.95 

Engine Components
PI-JE-274221 KTM 450XC JE Hi Performance Piston Kit - 89mm 12.5:1 Comp Ratio $186.75
PI-JE-224219 KTM 450XC JE Hi Performance Piston Kit - 89mm 13:1 Comp Ratio $186.75
PI-JE-274173-PS KTM 525XC JE Hi Performance Pro Series Piston Kit - 95mm 12.5:1 Comp Ratio $186.75
PI-JE-274174-PS KTM 525XC JE Hi Performance Pro Series Piston Kit - 95mm 13:1 Comp Ratio $186.75
PI-JE-274175-PS KTM 525XC JE Hi Performance Pro Series Piston Kit - 95mm 13.5:1 Comp Ratio $186.75
GA-C7944-EST KTM 525XC Cometic EST Complete Top-end Gasket Set (includes valve stem seals) - 95mm

EST = Extreme Seal Technology

$67.95
GA-C3263-EST KTM 450XC Cometic EST Complete Top-end Gasket Set (includes valve stem seals) - 89mm

EST = Extreme Seal Technology

$67.95

CARBURETOR

CB-RD-PP                                                  R&D Power Pump (left side adjustable leak jet) 

The R&D Power Pump improves throttle response, by pushing more fuel through the accelerator pump, it also pushes fuel for a longer duration, as compared with the stock system. If your not a big jumper and you just need to get better throttle response, the R&D power pump is all you need.

Features include: adjustable leak jet, anti-cavitation chamber, and stiffer detent spring.

 

 

CB-RD-FJ

                                                   R&D Flex Jet

R&D Flex Jet  The R&D flex jet replaces conventional fuel screw with a very accessible fuel screw that is on a cable.  This screw can be run out as far as needed with no chance of it backing out, or falling out.

$32.95  
       
CB-RD-PB                                                  R&D Power Bowl

The R&D Power Bowl improves throttle response, by pushing more fuel through the accelerator pump, it also pushes fuel for a longer duration, as compared with the stock system. It also eliminates the dreaded bog that happens on hard landings, or in the whops.  The R&D Power Bowl includes the R&D Power Pump.

Features include: adjustable leak jet, anti-cavitation chamber, and stiffer detent spring.

 

$250.00

Clutch

CL-H270 '09 KTM 450SX/505SX Hinson Billetproof Clutch Basket with Cushions $262.00  
CL-H254 '08-'09 KTM 450XC/525XC Hinson Billetproof Inner Hub $294.00  
CL-H273 '09 KTM 450SX/505SX Hinson Billetproof Inner Hub/Pressure Plate Kit $475.00  
CL-BLT254 '08-'09 KTM 450XC/525XC Hinson BTL Series Slipper Clutch Inner Hub/Pressure Plate Kit   $1,092.00  
CL-BLT270 '09 KTM 450SX/505SX Hinson BTL Series Slipper Clutch Inner Hub/Pressure Plate Kit   $1,092.00  
CL-C254 '08-'09 KTM 450XC/525XC Hinson Billetproof Clutch Cover $152.00  
CL-C270 '09 KTM 450SX/505SX Hinson Billetproof Clutch Cover $152.00  
CL-BP270 '09 KTM 450SX/505SX Hinson Backing Plate Kit $19.00  
CL-FSC270-9-001 '09 KTM 450SX/505SX Hinson Clutch Kit with Fibers, Steels, & Springs  $190.00  

Shop Services

LB-PORT-4V KTM 450/505/525 Head Porting

CT Racing has done significant amounts of flow bench and dyno testing to offer you the best port layout for your application. We highly recommend getting a valve job at the same time the head is being ported. Our CNC valve job ties in with the port work to offer extremely effective flow numbers.

$350.00  
LB-022 KTM 450/505/525 3 Angle Valve Job

Quality valve job. Seats not included.

$144.00  
LB-023 KTM 450/505/525 5 Angle Radius Race Valve Job

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. Seats not included. 

$192.00  
LB-023BV KTM 450/505/525 5 Angle Radius Race Valve Job for +1mm Intake & Exhaust Valves

The 5 angle radius Race valve job significantly raises the flow characteristics at low valve lift and definitely shows a horsepower increase throughout the useable power curve. The 5 angle valve job really shines on big valves as the seat diameter is opened up all the way into the aluminum casting, blending to the port work. Adding +1mm valves to a modified engine package helps the mid to top-end horsepower. Most aftermarket hi compression pistons are clearanced for +1mm valves. Seats not included.

$240.00  
LB-010 Split 4 Stroke Cases, Inspect Crank & Trans, & Reassemble $475.00  
LB-KTOP Disassemble & Reassemble KTM 4 Stroke Top-end (from bottom-end only) $300.00  
LB-019 Disassemble Head, Clean Ports, Lap Valves, & Reassemble $65.00  
LB-026 Rebuild 4 Stroke Crankshaft (labor only) $75.00  

Controls

CH-FLX-QR1431-** Fasst 1-1/8" Flexx Bars

These are the best off road bars money can buy. Bars come with three different elastomers to get the proper cushioning for your type of riding along with a cross bar pad in your color choice of blue, grey, or red. A 1-1/8" bar mount kit is required.

$329.95
CH-TG-CRHI

Tag T-2 CR High Bend 1-1/8" Fat Bars with Bar Pad

Bars are available in black or silver and bar pads are available in black, blue, or red. A 1-1/8" bar mount kit is required.

$89.95

CH-TG-UNMNT

Tag Universal 1-1/8" Bar Mount Kit

This is a clamp set than converts your stock 7/8" bar clamp to the 1-1/8" Fat Bar set up. Can be used with any brand 1-1/8" bars.

$69.95
IG-KS Pro Design Tether Kill Switch - Black, Blue, or Red $36.95

Order By Description Power Madd Hand Guard Kit

Kit includes hand guards and mount kit. Hand guards are available in blue/black, black/black, silver/black, white/black, yellow/black, and blue/silver.

$52.95

Chassis

CH-LR-KTM450AA+2SE KTM 450 Laeger's +2" Sport Edition A-Arms - Stock Shock $675.00  
CH-LR-KTM450AA-LT* KTM 450 Laeger's +2" A-Arms - Long Travel 

 Add $50.00 for adjustable caster.

$845.00

Axles

AX-DB-20-1164P '08-'09 KTM 450XC/525XC Dura Blue Eliminator 2+2 Extended Axle  

The Eliminator axle used for all forms of racing and high performance applications. Many of the models come with the patented Posi•Lock system which removes threaded sections from the flexing area of the shaft (a source of crack generation).

$400.50

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